Product sheet · Sensin Via Machine Monitoring

Know how every machine runs, and what it costs in power.

Sensin Via measures utilisation, standstills and energy per machine on your whole CNC machine park, any brand and any age, without touching the control. Start with a 30-day pilot on 3–5 machines. Roll out when the figures prove their worth.

  • Any brand · any age
  • No change to the control
  • Own 4G
  • Monthly report
  • Fixed-fee pilot
The problem

Planning, quoting and investing on estimates

  • Utilisation is a guess. Planning and quotes assume machine hours that are rarely measured.
  • Standstills go unrecorded. Short stops and waiting for material, a program or an operator add up across shifts.
  • Energy without a breakdown. One meter at the connection, no view per machine of kWh, peaks or standby.
  • The grid is full. A bigger connection may not come, and few shops know which machines set their peak.
  • Mixed machine parks. Every brand has its own software, if any. Older machines have none.
What you get

Measured figures, every month

  • Utilisation and OEE per machine and per shift, from measured run states.
  • Every standstill detected and timed, with patterns per shift and machine.
  • Energy per machine: kWh, peak kW, standby at night and at weekends, energy per machine hour.
  • A monthly report with a euro estimate and the top three actions.
How it is built

Clamp-on measurement, own connection, no IT project

  1. Your shop floor
    • CNC machines
    • Older machines
    • Compressors
    • Main connection
  2. Via Gateway
    • Collect · buffer
    • Hourly figures
    • Remotely managed
  3. Sensin cloud
    • OEE
    • Energy
    • Standstills
  4. Dashboard
    • Monthly report
Company IT network

Not used

Sensors clamp around the machine supply. No change to the machine or its control, and nothing passes through your network.

How you start

Small first, then the whole floor

  1. 01

    Scoping call

    Free, 30 minutes. Is there a problem worth measuring?

  2. 02

    Grid data first

    With your consent, quarter-hour data from the grid operator’s portal. No panel work yet.

  3. 03

    30-day pilot

    Meters on 3–5 machines or feeders, installed de-energised.

  4. 04

    Report and roll-out

    Figures, a euro estimate and the top three actions. Roll out if they prove their worth.

Commercial model

A pilot, then a subscription

01

Pilot

One-off, fixed fee.

  • 30 days on 3–5 machines
  • Installed and removed by us
  • Written report with the top three actions
  • Fee credited when you subscribe
02

Subscription

Per machine, per month.

  • Measurement, connectivity and platform as one service
  • The three modules and a monthly report
  • Remote management and updates
03

Extensions

Added when you need them.

  • Controller data (OPC UA, MTConnect)
  • Condition trends that flag wear early
  • Grid data to manage the connection peak
  • Links to ERP and planning
Three standard modules
  • OEE. Availability from measured run states. Performance and quality added with part counts from the control or a counter.
  • Energy monitoring. kWh and peak kW per machine, standby baseline, energy per machine hour and per part.
  • Machine standstills. Every stop detected and timed. Reasons added by operators or, later, by the control.
Specifications
Measurement
Clamp-on sensors and energy meters on the machine supply
Machines
Any brand and age, plus auxiliary equipment
Data
Hourly figures, buffered locally
Connectivity
Own 4G, separate from your network
Installation
De-energised, labelled and documented
Your data
Yours, exportable at any time
Built before, at scale

Assembly factories worldwide

Several factories across the world, monitored on one cloud platform.

A machine manufacturer

A fully in-house developed platform to monitor their machines remotely.

Remote energy installations

All operational data from five offshore installations, built in six months in a highly regulated NIS2 environment.

Start with a free scoping call.

Thirty minutes to look at your machine park together and decide whether a pilot makes sense.

hello@sensin.io

The products